| The old TRX200 quits on me. I had to tow it home. Fortunately, it quit close to home! HERE ARE SOME EXAMPLES of the troubleshooting job. |


| Three things are necessary for a small engine to function 1) SPARK: Without a spark at the spark plug..the fuel and air mixture will not ignite. What I did when my ATV quit was to go back home and get my truck with my tool kit. I took the spark plug out and used my test spark plug --see the picture on this page. There was no spark. I suspected (at this point) a possible problem with the ON OFF switch. This switch is located on the left hand of the handlebar. It is the one with the red button. I took the switch apart and found there was no problem with the switch. By now; I had towed the ATV back home with help from my wife. I used a chain to tow it the short distance up a hill. NOTE: THE other things necessary to have a small engine function are: 2) Fuel (GAS) Gas fouling, carburetor clogged or blocked and blocked fuel filter. Very very common. I have had my share of these problems. Problems can be greatly reduced by using proper storage and by using fresh gas and gas stablizer. 3) Air Air filter clogged most common. |





| Above and below picture: the gas tank had to be removed in order to get to the ignition coil. Gas tank brackets and some of the body housing had to be removed. Easy to do. A ten minute job. I took pictures of my disassembly in order to document the task and so that I would remember how everything goes back together. |
| Below: the gas tank still on. I took pictures to show how and where the brackets were positioned. |

| Keep good notes and draw sketches and/or use your digital camera to document the task of taking the machine apart. Before I had a digital camera, I would sketch things out. Always keep the parts in a good safe storage box. Label or tag the parts. When adjusting anything, mark the positions first. Extra time spent doing these things really means the difference between success and a frustrating time of it. |
| After removing the gas tank, the coil was now visible and I could test it. The ignition coil is at the center of the picture. There are 3 terminals. The large one is the high voltage side(the secondary of the coil). Since it is a high voltage secondary, it stands to reason that there would be a step up transformation in voltage. I went on the internet and punched into a search engine: honda TRX200 and ignition coil and problem. I searched the resulting returns on this search. I then was fortunate to find someone else had written about this type of situation and there was two pages of the TRX200 service manual posted on a web page.. The primary side of the coil (as measured from across the two smaller wire terminals on the coil) was supposed to be about .4 to .8 ohms (or something along those lines). My coil measured correctly. The secondary (between the ground-(black coded terminal on the coil) to the end where it connects to the spark plug ..is supposed to be in around 4000 ohms. I measured the resistance slightly above 4000 ohms and so it seems to be correct. I was told that the coils don't often fail. I now turned my attention to the electronic/mechanical circuitry ahead of the coil. It is some kind of electro mechanical device called the CDI module. |
| Here's a tip. I was having problems with my snow blower a few years back. In order for it to run..I would have to use the choke. The problem became worse and one day it just wouldn't run. When you have to use the choke in this fashion, it often indicates that the carburetor isn't working. Most of the time..it is gummed up. Try running through some carb cleaner. One person (mechanic) uses gas stablizer for winter ..then in the after winter or warm weather storage season..on the first tank of gas (and the last tank of gas) he uses a cleaning additive to the gas. Fresh gas is a real good idea for small engines. Try and run them every so often so as not to let things settle and the gas start to evaporate out of carburator bowls and leave behind a varnish deposit. By far..the snowblowers I have owned have been the worst culprit for these types of fuel problems. This is because they often don't run for months at a time and in the warm months..the fuel evaporates. For this reason ..use fuel stablilizer and run the snowblower the odd time even in summer. |
